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Danfoss

Danfoss

Flexible Modular Cell

The combination of changing needs for solving manual production tasks and product series with low numbers is a challenge for many companies. That’s why the development of hyperflexible robots – automation solutions that can be easily and quickly moved and adapted to diverse tasks – are so important for job maintenance and competitive market prices.

In this case, Technicon, together with a number of partners, has developed a robot cell – a flexibly built-in modular table system for assembling / pressing handwheels, packing thermostats in blister shells and packing in boxes. The various components involved in the process are mixed in the vibration feeder, which has vision detection (visual recognition) for pick´n place.

Do you have a challenge?

Other references

Århus Universitet

Education

Aarhus Maskinmesterskole

Education

Vestas

Electronics

Technicon

ROI Calculator

This calculator shows the potential impact on savings with a robot compared to manual labor during a project's life

  • 1. System costs
  • 2. Current costs
  • 3. Other savings
  • 4. Result

Only takes 1 minute to fill out

Our calculator should be seen as an indication. Other costs/savings affecting the repayment of the individual installation may occur.

Step 1: System costs

Total system costs for new automation solution

Average production worker 420.000 DKK per year

Number of robots for new solution

Step 2: Current costs

Use of solution

Shifts per day
Days per week
Weeks per year
Average electricity cost for robots approximately 0,5 DKK per hour

Annual labor costs per operator including employee benefits

Number of operators released per shift

(percentage relased to be entered on the next page)

Step 3: Other savings

Percentage of labor maintained for system operation per shift:

%

Expected increased productivity

%

Other savings

Result Your result!

Technicon
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Year

-

Months

Break even

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Liberated labor in 7 years

- DKK

Productivity improvements in 7 years

All numbers below are shown in Danish kroner (DKK)

Year

1
2
3
4
5
6
7

System cost

Maintenance costs

Operating costs

liberated labor

Productivity increase

Other savings

average annual savings

Your savings for the entire period

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Technicon

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