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Novo Nordisk

Novo Nordisk

Novo Nordisk

Preparation of components for
quality test

In connection with the insulin product, Novo Nordisk manufactures the components for the injection part itself. In order to comply with the strict quality requirements, a number of samples are taken from each production batch for control measurements. Before these can be made, the samples must first be glued to metal fixtures – a monotonous work that requires great accuracy and quite accurate dosing of the glue.

Technicon has automated this process. Based on our modular table system, we have designed a unit consisting of a UR5 robot fitted with a replaceable tool for handling components and dispensing glue. The tool is changed via an automatic tool changer depending on the current component. Modular tables are fitted with replaceable workpiece magazines for new and ready-glued workpieces. The cell is supplied with an external HMI screen, set up with a project-specific user interface, which in addition to being extremely user-friendly also provides access to reading all relevant process information.

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Other references

Vestas

Electronics

Århus Universitet

Education

Aarhus Maskinmesterskole

Education

Technicon

ROI Calculator

This calculator shows the potential impact on savings with a robot compared to manual labor during a project's life

  • 1. System costs
  • 2. Current costs
  • 3. Other savings
  • 4. Result

Only takes 1 minute to fill out

Our calculator should be seen as an indication. Other costs/savings affecting the repayment of the individual installation may occur.

Step 1: System costs

Total system costs for new automation solution

Average production worker 420.000 DKK per year

Number of robots for new solution

Step 2: Current costs

Use of solution

Shifts per day
Days per week
Weeks per year
Average electricity cost for robots approximately 0,5 DKK per hour

Annual labor costs per operator including employee benefits

Number of operators released per shift

(percentage relased to be entered on the next page)

Step 3: Other savings

Percentage of labor maintained for system operation per shift:

%

Expected increased productivity

%

Other savings

Result Your result!

Technicon
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Year

-

Months

Break even

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Liberated labor in 7 years

- DKK

Productivity improvements in 7 years

All numbers below are shown in Danish kroner (DKK)

Year

1
2
3
4
5
6
7

System cost

Maintenance costs

Operating costs

liberated labor

Productivity increase

Other savings

average annual savings

Your savings for the entire period

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